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Design Dossier

What is a design dossier for a medical device?

In medical devices, a design dossier is a comprehensive collection of documents that capture the entire design and development process of a specific Class III medical device (the highest risk category). It is a critical document for regulatory authorities (Notified Bodies) to evaluate the device's safety and efficacy before granting market authorization in the European Union (EU). Here's a breakdown of the key points:

Purpose:

  • Demonstrate the device's compliance with the essential safety and performance requirements of the EU Medical Device Directive (MDD) and its amendments.
  • Provide a comprehensive record of the design rationale and decision-making process throughout development
  • Facilitate a thorough review by Notified Bodies to ensure the device meets the required standards for patient safety and effectiveness.

Content:

  • Device description and intended use: Detailed information about the device, including its technical specifications, functionalities, and intended purpose.
  • Design history file (DHF): A comprehensive record of the device's evolution, capturing changes, design controls, and rationale behind design decisions.
  • Risk management plan and activities: A detailed plan outlining the identification, assessment, and mitigation of potential risks associated with the device.
  • Verification and validation reports: Documentation demonstrating that the device meets its intended specifications and performs as desired in its intended use environment.
  • Technical documentation: Includes information like labeling, instructions for use, and product specifications.
  • Declaration of conformity: A statement by the manufacturer declaring the device's compliance with relevant regulations.

Benefits:

  • Facilitates regulatory approval: A well-structured design dossier significantly increases the chances of successful regulatory approval by Notified Bodies.
  • Enhances product safety and quality: Comprehensive documentation helps manufacturers identify and address potential risks throughout development, leading to safer and more effective devices.
  • Provides a valuable reference: The design dossier is a valuable reference documen for future device modifications, maintenance, and potential recalls.

Difference between technical file vs design dossier 

Both technical files and design dossiers are crucial documents for medical devices, but they serve different purposes and apply to specific situations:

Technical File:

  • Applies to: Class I, Class IIa, and Class IIb medical devices as defined by the EU Medical Device Directive (MDD) and its amendments.
  • Purpose: Demonstrates a device's conformity to applicable regulations at a specific point in time (usually when placed on the market).
  • Content: Includes information like:
    • Device description and intended use
    • Risk management plan
    • Technical specifications and drawings
    • Labeling and instructions for use
    • Declaration of conformity
  • Format: Follows the Summary Technical Documentation (STED) format.

Design Dossier:

  • Applies to: Class III medical devices (highest risk category) as defined by the MDD.
  • Purpose: Serves as a comprehensive record of the entire design and development process for a device.
  • Content: Includes detailed information beyond what's in the technical file, such as:
    • Design history
    • Design controls
    • Verification and validation reports
    • Risk management activities throughout the development
  • Format: Not officially mandated, but typically follows a structured format to ensure completeness and traceability.

Key Differences:

  • Scope: Technical files focus on compliance at a specific time, while design dossiers provide a historical record of the entire development process.
  • Applicability: Technical files are required for most medical devices, while design dossiers are only mandatory for high-risk devices.
  • Level of detail: Design dossiers are much more detailed than technical files.
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