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Ultimate Guide to Better Quality Management with AI & Automation

In today’s world, Total Quality Management is an indispensable concept that remains relevant as organizations take proactive quality approaches. As we move towards Industry 4.0, TQM plays an important role while adopting AI-based systems. Artificial intelligence (AI) is a powerful tool for businesses to analyze data, automate tasks, and make better decisions. Globally, AI is being used to drive improvements in the following areas: risk modeling and analytics, customer service automation, predictive analytics for equipment maintenance, marketing automation, and customer segmentation, to name a few.

The ROI for AI initiatives is calculated based on the impact on cost savings or revenue growth. For a successful AI integration with quality management, it is important to focus on these seven guidelines – understandability, flexibility, efficiency, software quality, quality assurance, durability, and software quality requirements.

However, quality leaders and business decision-makers continue to struggle with

  • Integrating AI into day-to-day operational processes
  • Understanding the impact of implementing AI-powered capabilities,
  • Finding the right vendor to partner with for their AI-enabled automation needs

This ultimate guide will take you through the challenges in quality and the various facets of AI that will help businesses across industries.

Challenges that Affect Quality Performance

  • Challenge 1: Categorizing and Prioritizing Complaints– These processes reduced the overall productivity of quality teams as there was no refined process to identify which complaints warranted reporting to regulatory authorities.
  • Challenge 2: Inefficiencies while Handling Large Complaints-related Data– All data is available in the CRM tool. However, quality leaders still need to go through the complaints within the system manually.
  • Challenge 3: Complex Quality Workflow– Quality workflows are not always simple and are not easily followed by everyone involved in quality processes.
  • Challenge 4: Limited Use of AI– Quality leaders wonder if AI can perform various tasks, such as identifying areas of poor quality, and performing management reviews, among others.

Automation and Quality Management

Artificial Intelligence (AI) helps reduce the need for human dependency by automating certain quality processes, such as data analysis, testing, and inspection. Some use cases are listed below.

  • Automate routine tasks, such as data entry or analysis, freeing up employees to focus on more strategic or creative work.
  • Predict and prevent quality issues before they occur by analyzing data from past products and processes to identify potential issues and suggest preventative measures.
  • Perform repetitive tasks such as categorization of incoming complaints and feed them into a particular (and relevant) CAPA workflow based on certain pre-defined conditions.
  • Monitor equipment performance and predict when maintenance is required, helping to prevent downtime and improve efficiency.
  • Optimize the flow of goods and materials through the supply chain, improving efficiency and reducing costs.
  • Enhance customer service by providing accurate responses to customer inquiries.

Benefits of Using AI in Quality Management

Using AI allows businesses to become future-ready. Businesses across industries leverage AI to predict consumer behavior, forecast demand, conduct failure analysis, and even spot future trends. Over the last few years, AI has become a core part of businesses’ analytical pipelines implementing next-generation EQMS with world-class data and AI capabilities to meet their quality objectives.

analyze data quickly and accurately

There are several benefits to using a cloud QMS with AI capabilities:

  • Increased Efficiency: AI can automate many tasks, allowing human employees time to focus on more complex tasks.
  • Improved Accuracy: AI algorithms can analyze data with high accuracy, helping businesses make more informed decisions.
  • Better Risk Management: AI can help businesses identify potential risks and take preventive action before they become problems.
  • Improved Customer Satisfaction: Businesses can increase customer satisfaction and loyalty by using AI to improve the quality of products and services.

AI in QMS

Artificial Intelligence (AI) and Machine Learning (ML) techniques are widely adopted to mitigate risks and significantly improve QMS user productivity. Broadly, there are eleven areas where AI has proven to take quality management to the next level.

  • Complaints Management – Automate complaints intake, triaging, and classification of complaint data from various unstructured sources, including chats and emails. Identify trends with similar patterns and categorize risks automatically. Resolved complaints are analyzed to recommend product recalls or to take appropriate risk mitigation measures.
  • CAPA Effectiveness – Automate root-cause analysis (RCA) by analyzing investigations of issues with similar recurrences. The system uses AI to process historical RCA data and recommends the containment and corrective action plans. Risks are classified and prioritized to ensure adverse quality events do not recur in the future.
  • Risk Mitigation -Detects risks across Complaints, NCs, Inspections, Training, and Audit Findings. Get insightful recommendations on risk mitigation actions based on the type of risk. Complaint data from regulatory databases, social media, and other sources can be used to recommend actions such as product recalls and process improvements.
  • Management Review – Based on analysis of current business performance, AI-infused QMS Systems are predicting future trends for products, NCs, CAPAs, and audits. The systems also use performance data to recommend when it is suitable for a company to perform an internal or supplier audit.
  • Training Talent & Skilling – Analyze employees’ job functions and responsibilities and recommend what training they must take. Specify upskilling opportunities and personalized programs based on training paths, role assessments, and organizational changes.
  • Audits – Company performance data enables QMS systems to drive ad hoc supplier audits and schedule periodic internal audits based on findings and inspections.
  • Post-Market Surveillance – Prioritize high-risk issues using AI-augmented categorization of reportability and risk. Process massive data from various sources using faster signal detection in less time.
  • SOP Development/Automation – Process structured, semi-structured, and unstructured documents for fast and accurate data extraction and for recommending when documents should be changed/obsolesced.
  • Proactive Customer Service – Analyze historical service data to predict customer behavior and alert service reps to reach out and resolve any customer complaints proactively.
  • Design for Quality – AI improves design for quality initiatives by analyzing historical and market data and deriving insight into reliability and quality performance.
  • Process Improvement – Automate business processes for repetitive tasks with AI bots to identify opportunities to simplify, standardize, and automate as-is business processes through data-driven discovery.
cloud quality management systems

Quality Management with CQ.AI

CQ.AI helps business leaders implement hyper-automation in their quality and safety processes. Formally, hyper-automation can be defined as an end-to-end approach to using an ecosystem of automation-related technologies to automate all business processes that can or should be automated. It uses artificial intelligence (AI), machine learning (ML), robotic process automation (RPA), and other technologies to transform modern and legacy processes. Broadly, AI can analyze trends, develop data consistency, and provide forecasts to improve business decisions.

ai drive value

CQ’s Applied AI helps businesses with use cases across complaints management, audit management, nonconformance, CAPA, safety incidents, overall user experience, etc. ComplianceQuest’s AI framework is designed to implement three types of automation – task, process, and augmentation.

  • Task Automation: Automating short-running, routine tasks such as automatically notifying a stakeholder once a CAPA is triggered or an audit is scheduled with an e-mail notification.
  • Process Automation: Orchestrating and automating long-running processes, including eliminating redundant complaint records by detecting duplicates and automatically merging and closing them.
  • Augmentation: Facilitating workers with intelligent capabilities such as spotting a non-conformance pattern and enabling customer self-service.

Looking for a next-generation EQMS that brings cutting-edge data and AI capabilities to the fore? ComplianceQuest's Ai-powered EQMS offers one of the best solution in the market. Talk to us today.

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